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DFM Services

( Design for Manufacturing Services )

What is DFM

Design for Manufacturability (DFM) ensures that your parts are optimized for efficient, cost-effective, and high-quality production. Our DFM process minimizes production issues, reduces lead times, and enhances part performance—all before manufacturing begins.

Our DFM capabilities

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Injection Molding DFM

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  • Wall thickness analysis

  • Draft angles for easy mold release

  • Gate and runner placement

  • Sink, warp, and weld line mitigation

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CNC Machining for Plastics

  • Design simplification for toolpath efficiency

  • Undercut identification

  • Tolerance and surface finish guidance

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Urethane Casting & 3D Printing

  • Optimal orientation for minimal supports

  • Part splitting recommendations for larger geometries

  • Material choice guidance for end-use performance

What we evaluate during the DFM review

  • Material selection (impact strength, chemical resistance, flexibility)

  • Geometry optimization (reducing complexity and cost)

  • Tolerance & GD&T balancing (tight vs functional tolerances)

  • Mold design feasibility (ejector placement, parting lines)

  • Assembly compatibility (snap fits, ultrasonic welding, etc.)

  • Cost reduction opportunities (cycle time, tooling complexity, rework risk)

Ready to optimize your plastic part?

CALL US

Tel: 423-338-5882 

OPENING HOURS

Mon - Fri: 8:30am - 5:00pm

OVER 25 YEARS EXPERIENCE
OUR SERVICES
VISIT US

With over 25 years of taking on the toughest jobs in the industry, we are veterans in the field and so are our staff. We have developed proven methods to save you money and maintain the highest quality. 

- Injection Molding

- Various Casting Methods

- Mold Making

- Food Grade Urethane

- Bonding Urethane to Metal

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2166 Parksville Rd

Benton, TN 37307

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Hours: 8:30 AM - 5:00 PM

Monday - Friday

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© 2021 by Polymer Components     CAGE Code: 7B0A7

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